Saturday, 30 September 2017

Miscellaneous

I have been away and busy and I've been neglecting my Blog. I have chosen to leave the Forum that I was on for the last few years, there comes a time, for me, when that is necessary and this is the time.

I hope to share more information here as I usually do.


     Flattening water stones is something that I really don't enjoy, nobody does but to make it less painful I need to find what works best and for now, I think I have it. I have tried sandpaper, various diamond plates and the Naniwa flatting stone. The Diamond plates have it as far as I am concerned, they are the best.

DMT Lapping Plate


    In the picture above is my favourite plate but I have also added a little bit of SIC Powder to the surface. This greatly improves the performance of the plate. Some people don't use a plate at all, instead they use a granite or glass surface and just use the SIC powder alone. I know that works and I will try it, what I like about that is it may be possible to keep re-using the powder as the water evaporates the powder will remain behind. Right now, I am losing the powder so I plan to get the glass plate to see if I can keep from washing it away. In any event, it is effective.

    Now Kevin Kent of Knifewear, a man that I have the utmost respect for told me that he uses the Naniwa flattening stone, the ones with the grooves in them. He said the diamond plates can "kill" the stones, meaning, they will have a negative impact on the cutting power of the stone so I will be testing that. Kevin has never steered me wrong so I take what he says very seriously.







My son brought this knife home after a deployment, he is in the army, it was a departing gift.

I used to polish knives like this using the Edge Pro Professional only, that is to say, if I was going for a mirror finish. These days however I find myself getting away from that and doing it all by hand. It is faster and more enjoyable, I do find it more difficult to achieve the same standard on both sides of the knife, that is a "precision" issue but it is okay with me. I could always do it by hand and then go to the EP to finish it off but it's not like a competition or anything. Just makes pretty pictures and folks do like it. This is a collector item, won't be used in the field.




Average knives in the shot above, 80% of the knives that I sharpen are average and some are quite difficult to do but they all provide learning opportunities. Many pro sharpeners do knives like this on a belt. I don't, I use water stones for all my knives but I do use the belt sander for repairs and if the knife is very thick, of low quality, I may start it on the belt sander to save wear and tear on the water stones.



The knife on the right is the new Miyabi Black line, it is quite beautiful. I keep reminding myself that not all great knives have to come from Japan. Look at these, and Kramer knives and Carter's as well.


All the best.

Thank you for sticking around. If there is something that you want me to talk about in my Blog please let me know in the comments.
Peter

Tuesday, 19 September 2017

Online Sharpening School PRESSURE

Online Sharpening School Lesson Four


In the article and video I describe and show how I use four levels of pressure to sharpen a knife, I have done this before for my Blog but I wanted to improve it.

Peter

Saturday, 16 September 2017

Thinning Thoughts

Hello All,
Thank you for visiting my Blog. I want to talk about thinning, and even over the last few months I have had a change of heart about the subject.

Restoration Project. 

Random shots, this is the DMT Lapping Plate which is quite excellent.


THINNING seems to be a buzzword around many forums and elsewhere on the Internet, it is an important skill to learn and plays a huge role in the increase of performance of a knife but I think that we have a tendency to jump into it too quickly at times. I get the feeling that people feel pressured to THIN their knives because it seems like the thing to do.


It isn't that simple, and this is just my opinion of course, as all my blog post are.  So what is thinning, what is the purpose of it?

Thinning involves the reduction in width of the knife behind the edge, from a cross sectional geometry perspective, the knife is thinned to improve slicing performance. We knock the "shoulders" of the knife down. 

We thin a knife in a variety of ways using an assortment of tools but I do it all by hand on a very coarse water stone, 180 or 220 grit and if I had a 120 grit stone I would use that. 

We don't need to talk about the method as it is all laid out nicely on Knifeplanet by Jon Broida,  accompanied by an article that I wrote.


THINNING VIDEO AND ARTICLE


The point of this post is to encourage folks not to feel like they have to rush into the process of thinning a knife, especially a new one. 




Many knives these days come nice and thin and don't require anything but sharpening and honing for a very long time. We don't know how long it will take for that primary edge to start moving it's way up into the blade, the thicker part of the knife, it could be years I suppose and some blades are not thick at all anyway. 

Also, for me, I think it would take a substantial increase in the width of the blade behind the edge for me to be able to feel it's impact on cutting, let's face it, that is a pretty subtle change that is happening there. 

I am not talking about older knives like a 25 year old Henckels that was probably a little to thick in the first place. I am suggesting to take a good look at the knife before thinking about thinning and not to attempt it because you think it is necessary because it is a Buzzword. By all means though, if you feel the knife can slice better by thinning it, go for it. :)


Thinning is not easy and you may scratch the blade if you are thinning at an angle that brings the blade of the knife in contact with the stones. Before thinning, consider how much of the blade you want to work on, perhaps just 1 or 2 mm behind the edge is all that is necessary and for that, you may just need to lower your sharpening angle by 3 degrees or so. You can tape the blade as well to prevent some inherent scratches.


The purpose of this post is not to discourage anyone from thinning a knife, just don't jump into it because you feel you have to because it is a common subject. Do it if the knife is telling you that it needs to be thinned. Start cautiously and watch the video on Knifeplanet first.

Peter





Friday, 1 September 2017

Before and After Masakage Kumo

This beauty came in for some repair work today, it's a Masakage Kumo Santoku.
I put this here because I get a lot of questions about repairs and how long it takes to repair and to sharpen.

   I use two different techniques to repair an edge like this. I need to remove the metal along the primary edge until basically, the holes disappear. I do this either using a 1" x 43" belt sander with trizact belts or with a very coarse stone. In this case I opted for the belt sander as I find that it is very quick and precise, as long as I go nice and slow and make sure not to get the blade hot.

After the repair is done, the edge is pretty much non-existent, it's just a flat, completely dull line. I then decide whether I need to thin the knife a little before sharpening it and in this case I did that.

After the thinning on Naniwa Chosera 400, I started to sharpen it at 12 deg per side(as close to 12 deg as I can get, I am freehanding).



It was relatively easy to sharpen as a matter of fact and I finished it on an 8,000 grit Kityama.

Total repair/sharpening time was 20 minutes.

Peter




Thursday, 31 August 2017

Most Important Tips


Hi Folks,

   As you know, I have been sharpening knives for a very long time. That in itself doesn't me a great knife sharpener, but it does mean I have had the opportunity to make a lot of mistakes and more importantly, to learn from them.   If you let it, there is so much to learn about sharpening but you just need a grasp of the fundamentals and the energy and desire to practice to get good at it.

Here are some of the most important tips that I can think of, these simple things that I do, and I am sure others do have elevated my sharpening more than any other element.

This is assuming you have a good handle on freehand sharpening, you have tried it at least and understand the basics.

TIP 1.     Achieve a balance on both sides of the knife by striving to equalize the TIME, PRESSURE and ANGLE on both sides of a symmetrical knife, 50/50. Once I started concentrating on this, the bevels became much more consistent in width. I often see knives, new knives where one bevel is wider than the other but it is supposed to be a 50/50 grind. I have done this myself.

    Working to achieve this balance is especially important when you start the process because that is the burr forming stage and you will be using more pressure at this stage than any other. This is where the inconsistency starts, for me anyway. I used to spend more time on one side of the knife to get that first burr formed, and then I would flip the knife, however, forming the burr on the other side doesn't always take as long so my timing, that balance was not there.

   To overcome this I started doing something different:
Random shots here in this article.



    In an effort to have uniformity, consistency,  I started to really concentrate on mirroring my work on both sides. So when I form the burr, when I start sharpening, I focus on spending the same amount of time and using the same level of pressure on both sides. I start sharpening and move from tip to heel and heel to tip with good burr forming pressure and I will do this back and forth down the length of the blade a few times and then feel for the burr. If it is not there I switch sides, if it is there, I switch sides. I do the same thing on the other side, the same pattern until I get a burr on both sides of the knife.

   After than, it is easy for me to duplicate my work on both sides because I created a pattern. Once the burr is formed, and I am still on the coarse stone,  I start the burr removal process. I simply move from TIP to HEEL and then from HEEL to TIP on the right side of the blade and then flip and repeat the process moving from HEEL to TIP and TIP to HEEL on the left side. I may do this twice on each side but I always do it the same number times. I then follow along using my pressure system, to finish the work on the coarse stone.

    Summary: Equalize, what you do on one side, do on the other. PAT (Pressure, Angle, Time). Naturally, it won't be exact, it doesn't have to be but it will help, it completely solved my earlier issues of inconsistent bevels.


TIP 2:     Check the edge under a good light source after you think you have formed the burr and removed it, this is on the first stone.



   When I sharpen the knife, of course I form the burr on both sides and immediately start the burr removal process by using diminishing levels of pressure, one BURR FORMING level of pressure and 3 BURR REMOVAL levels of pressure. ( COARSE STONE). After I do this, I check the edge by holding knife upside down under a good source of light. I am looking for any reflections of light coming from metal along the side of the edge that I have not successfully removed. In other words, bits, tiny bits of the burr still remain, they are clinging onto the mothership. (Now this is something that some folks don't worry about because by the end of the process, the finer stones will remove this metal anyway. However, I noticed that doing as much "cleaning" of the edge as I can, on the very first stone has resulted in the sharpest knives I've ever seen). If I do see any metal, I just go back to the sharpening process with light pressure concentrating on the areas where the light was, it could be 2mm of area to work on but that goal is to finish with a clean edge. This is the final step that I do before I move from my Coarse Stone to a Medium Stone.

Summary: A simple check that take seconds. 




TIP 3:     PRESSURE, use Burr Forming Pressure and Burr Removal Pressure that I explained recently on my Blog. 

Link is here
Pressure
That final tip on pressure is for me, the biggest game changer of all.


Before


After


     Successful sharpening really is all about understanding the basics and then practicing in order to gain muscle memory which in turn, leads to angle stability and incredibly sharp knives. It's not about the water stones, it's about technique, it really is.

Hope you got something from this.
Peter











Tuesday, 22 August 2017

TESTIMONIALS

Here are the testimonials from some Chefs that I have sharpened for. I have moved them here to reduce the length of my Website Homepage.

Hello Peter,
I want to take the time to say that it was a pleasure to meet you. I was really impressed by your technique and your passion. Thank you so much for saving my knife, I was sure it was beyond repair! I will definitely contact you again. 
Executive Chef
Normand Laprise CM CQ
Owner of Togué, Montreal.

Member - Order of Canada




Peter Nowlan from "New Edge Sharpening" is one of the most dedicated craftsmen I have ever met. His passion for putting a fine edge on a fine knife is unparalleled in Eastern Canada. I love my knives, they have been part of my professional life for decades - and I would only trust the edges on my Misonos and MACs to Pete. He truly wants you to be happy with his work. Highly Recommended.
Michael Howell
Executive Director- Devour Fest! The Food Film Fest - www.devourfest.com
Executive Chef - The Green Turtle Club - www.greenturtleclub.com
Principal - Tempestuous Culinary - www.tempestous.ca
chefmhowell@gmail.com



"Every Chef cherishes their knives, but being a good cook doesn't mean you can sharpen a knife properly. It is a skill that takes years to perfect. Far worse is letting someone put a knife on an automated machine....it ruins the edge. Hand sharpening is the only way to go. Preparing food with a sharp knife is a true joy. My knives have never been sharper than they are right now, thanks Peter!"
Chef Craig Flinn
Canadian Chefs Congress 2012/Congres des Chefs de Cuisine Canadiens
Nova Scotia Committee Chair/Le president du comite de la Nouvelle-Ecosse
ECD Restaurant Inc/Fork in the Road Productions
Chives Canadian Bistro and 2 Doors Down 



"The only thing more valuable than my hands are my knives. That is why the only person who sharpens my knives is Peter Nowlan. His skill and passion for blades is remarkable. I would recommend to anyone who wants the best for there blades take them to Peter. You won't be disappointed
Cheers."


Jason Lynch
Chef
www.grandprewines.ns.ca
www.theblackspruce.ca
902-542-7177 ( w )
902-680-6272 ( c )


Hi Peter, I am amazed at the performance of my knives, thanks a lot once again, you are a true craftsman.
J.F. Dore,
Owner of great knives, Takeda, Fujiwara, Saji etc. in Montreal. (April 17)




(I was recently sent over 20 knives from a very well known restaurant in Quebec, here is what they said):
Peter, 
"You are amazing!! thanks a lot for your kindness, all the cooks are really happy about their knives"
Émilie P.
All the team from
Poivre Noir
Trois-Rivières, Québec
Oct 16



Peter. 
Fantastic job!!!! They have never been this sharp. I appreciate your passion for the job and will certainly be having you back and recommending you as well .
Executive Chef Richard
Luckett Vineyards - May 16



"As you can see from his Blog and his work, Peter is obsessed with knife sharpening. He will spend an hour or more on a knife if he thinks it needs it. He will treat a crappy old K-Mart knife with as much care, concentration, skill, and even reverence as if it were a Japanese Masakage".
Ross Patterson
The Noodle Guy
Main Street Port Williams
NS B0P 1T0
The Noodle Guy Pasta Restaurant
Port Williams, Exit 11.  




      We couldn't be happier with the work you did on our knives!! It is amazing how having tools that are that sharp can just put everyone in the kitchen in such a great mood. We had a VERRY busy night and even when we barely had time to wipe the sweat off our face, we couldn't stop talking about how sharp the knives were. Amazing work!
Chef Luke G.
The Highwayman Restaurant, Barrington Street, Halifax NS. (June 16)




"I had some shared kitchen knives that were in desperate need of some knife-love but couldn't make the time to take care of it myself.  A colleague passed me Peter's number, as they had seen his work first hand, and knew that I would not be dissapointed.  The only way to describe  Peter's passion for a true edge is  art.  I have never been more pleased with the quality and care that Peter gives each one of my knives, plus he's a great person to work with!"
-Ryan Hayes
Chef/Co-owner
Resto Urban Dining



Peter,
Just wanted to drop you a line to tell what a great job you have done with my knives.
Because we couldn't make to Halifax last spring,
I had my German ones done  in XXXX and they did not come close to being that refined.
Needless to say you are the only person that I have ever left to sharpen my Japanese knives.
I don"t know if you changed anything but they even seem sharper than the last time you did them.
It is nice to be able to benefit from your passion of sharpening.
 Rod. Cape Breton (Apr 17)




"I call Mr. Peter Nowlan the chef’s best friend. As an Executive Chef, I believe a sharp knife is the key step to trigger good food, precision cutting can change how every ingredient cooks during the process. When I first met Mr. Nowlan, I was searching for someone who would be capable to sharpen a knife with Rockwell 66 hardness properly with good craftsmanship, a person who understood knives and in particular the importance of a sharp knife. Peter’s quality of work is an incredible work of art and he will be the only one I will trust to sharpen my knives for years to come. Sharp knives makes food cutting enjoyable, Mr. Peter Nowlan’s sharpening skills makes my work as an Executive Chef not just more enjoyable but more efficient".
Ivan Chan
Executive Chef




Hi Peter,
We are really thrilled with the job you did with the knives. Thank you so much. We weren't sure what to expect, but we are truly happy. You are a craftsman!
If you need any references, we'd be happy to pass along. We will definitely be back in the future (hopefully, without any broken bits, just dull blades).
Sincerely,

Tara (Ontario)              

Friday, 11 August 2017

The Advantages of Pressure

Hi folks,

In this article I want to talk about the two things that changed my sharpening life, these two things helped me make knives that I sharpen sharper than they have ever been and it's pretty simple. I have talked about them both before:

     * PRESSURE
     * TIME, ANGLE, PRESSURE - Equalization.




PRESSURE

     As you know, well as some of you know, I use four levels of pressure to sharpen and I do it every single time. I call then P4, P3, P2  and P1 with the "P" standing for Pressure and the numbers simply being a scale from Heavy Pressure (P4) to Feather Light Pressure (P1)

In and effort to make this as clear as possible, because I don't want anyone to thing that the numbers indicate pounds of pressure, i.e. P4 is 4 pounds, we can simply call this:

    BURR FORMING PRESSURE (P4)
    BURR REMOVAL PRESSURE (P3-P1)

 Also, there are a couple of important points to remember as I move along:

1. Burr Forming Pressure (P4) is the heaviest amount of pressure I use and I only use this once during the sharpening process, it is the level of pressure that I require to raise a burr and once that is done, once that burr has formed from tip to heel on both sides of the knife, I never use that level of pressure again on that same knife. 

2. Burr Forming Pressure is not a constant, defined level of pressure, it may vary for each knife. So if I pick up a knife that is very dull, like every single knife in the picture above, than I require a substantial level of pressure to form the burr, it only makes sense. However, if the knife is not too bad, dull yes,  but the edge is not deformed or in terrible condition, I will tone that level of pressure down a little. 

     My burr forming pressure needs to vary because my goal is to create a burr that is as subtle as I can make it, I don't want to blindly grind metal away by picking up every single knife and treating it the same way. So I use the appropriate level of Burr Forming Pressure to get the burr formed.

     You can experiment with this, pick up the knife and use a moderate level of pressure to see if the burr is forming in reasonable time frame, 1-3 minutes. If nothing is happening, then you can adjust the pressure. 

     The time required to form the burr using BFP (Burr Forming Pressure) will differ depending on the knife itself, whether it is soft or hard, stainless or carbon. It will depend on the stone you choose to start with, is it a 400 grit or a 1,000 grit stone.  Also, your level of skill will be a determining factor.

    The important thing to note is that these factors will play a role in how long it takes to form the burr, you can use the same initial level of pressure whether you are starting with a 400 grit stone or a 1,000 grit stone. You never want to be pressing down so hard that you lose control of the angle stability or it becomes comfortable.

     The bottom line is that you need to pick up each knife, look and feel the edge and form a sharpening plan:

*Stones to use from start to finish
*Burr Forming Pressure, how much do I need to start.

Actually, before I start any sharpening of a knife a series of plans unfolds.

Sharpening Plan

DAMAGE PLAN :         Do I need one and if so, make it happen, repair chips or the tip etc.
THINNING PLAN:        Do I need to thin the knife and if so, to what degree?
SHARPENING PLAN:  What progression of water stones do I need, what Sharpening Angle?
REFINISHING PLAN:  If the blade is scratched up, do I need to fix that, the handle?


My Sharpening Process
Pressure


STAGE ONE - BURR FORMING PRESSURE

     If after inspecting the knife to determine my sharpening plan,  I see that the knife is very dull and it is a hard knife, (58-67). I know that  my burr forming pressure will be heavy and I will start on a coarse stone, 220-400 grit.  I also know that I will also use a 1,000, 5,000 and possibly an 8,000 grit stone depending on the knife itself.  (High quality Japanese will mean an 8K finish)


    As my sharpening begins I use heavy pressure on the 400 grit stone. I move from tip to heel and then back from heel to tip on the right side of the knife. I then feel for a burr on opposite side of the blade and if there is none, I continue this pattern until one of two things happen: The burr forms,  or,  no burr forms after 2-3 minutes.  Either way I flip the knife to either continue the burr forming process (if no burr was formed on the first attempt or, to form a burr on the opposite side (If I did form a burr).  ( The reason I flip the knife after a few minutes where no burr formed, to achieve a balance on both sides of the knife. If I were to continue grinding on one side for several minutes to form a burr and did not do the same on the other side in terms of time spent, the bevels would not be consistent). 
s.  

    Once I have successfully formed a burr on both sides of the knife, consistent in size and running from heel to tip, I then reduce pressure by roughly 50%. I NEVER use P4 or burr forming pressure again on the knife that I am working on. So BURR FORMING PRESSURE HAPPENS ONCE.


Here is where I have fine tuned the sharpening process to achieve the second most important change I made to my process.  

In an effort to achieve uniformity and consistency in bevels I follow the procedure below for the remainder of the process.




STAGE TWO
BURR REMOVAL PRESSURE


   Since I have achieved a burr, it is now time to remove it and it is important to strive to finish with an edge that is as clean as possible, free from any metal fragments that interfere with truly sharp knives.

  Continuing on the COARSE stone, the same stone I used to form a burr, I move from tip to heel and from heel to tip on the right side of the knife. I now flip the knife and move from heel to tip and tip to heel. (This is the way I sharpen, if you start at the heel on both sides of the knife that is fine).
This is P3 Pressure: Light 
(Remember, you don't want to form additional burrs here so it is a challenge with a coarse stone not to but with practice manipulation pressure this way, it will happen)

   NOW I reduce the pressure again and still on the coarse stone I again move from Tip to Heel and Heel to Tip on the right side and flip the blade and move from Heel to Tip and Tip to Heel.
This is P2 Pressure : Very Light

Now for the final stage on the coarse stone I just "strop" the knife using trailing strokes, 3 strokes per side. This is the final stage for this stone before I check the edge.
This is P1 Pressure: Feather Light



EDGE CHECK

     This is another extremely important and simple act that really made a big difference for me. I hold the edge under a good light and look for any reflections on the edge. If I have not removed the burr that is normally visible to the naked eye under light, it will be revealed here. It is easy to see. If I do see any reflections, I just go back to P2 pressure, very light pressure and repeat the process and then check again under the light. I concentrate on the area of the edge where the reflections appeared. (You're holding the knife with the edge up here. This is the final check before moving on to another stone.)





STAGE THREE
BURR REMOVAL- REFINEMENT ON MEDIUM/FINE WATER STONES

    Now that the hard, critical work is done, i.e. burr formed and initial removal process complete, I switch to a medium stone, 1,000 grit.

    Now starting with P3 pressure, which again is nice and light,  I repeat the process as laid out above, moving from tip to heel and heel to tip on both sides, then I do the same with P2 pressure and finally the stropping motion (P1) and the pressure is feather light here, as light as you can get it.


    Now, I move to my finishing stone, usually a 5,000 grit stone and repeat the process and would do the same if I was going to use an 8,000 grit stone.

My final act may be stropping on bare leather.

   That is it, this all takes me about 12-15 minutes on a dull knife. Don't worry about the timing. The burr forming, P4 pressure stage can take anywhere from 1 minute to 7 or even more. It will depend on the steel, the condition of the knife, the burr forming stone you use and your skill. 

  The second important element that added to my sharpness levels and consistency, and, aesthetics was Time, Pressure and Angle and trying the best I can to equalize those on each side of the knife. (On a symmetric knife that is, 50/50 grind)

     I don't count strokes, so what I do is to work from tip to heel and heel to tip on both sides as evenly as I can. I do my best to maintain the same pressure and angle but all this takes time to learn. The knowledge that I should do this, or try to do it at least was for me, the most important thing.

    I really hope that this is all clear and that  you got something from it.




Respectfully
Peter Nowlan